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Power & Utilities

Major Regional Water Utility — Asset Register Update & Strategic Asset Management Plan

South Africa · Water · Public Sector

Asset register update to GRAP compliance and Strategic Asset Management Plan development for a regional South African water utility — incorporating a Digital Twin model to forecast cost and availability scenarios across the supply network.

GRAP
Compliant Register
10yr
SAMP Horizon
Digital Twin
Scenario Modelling
Services DeliveredAsset Register DevelopmentGRAP ComplianceSAMP DevelopmentDigital Twin Modelling

The Challenge

The utility needed to establish the revised economic life of water supply system components and determine upgrade requirements and cost implications. A key driver was operating at 75 Ml/day against a design capacity of 55 Ml/day — significantly above the planned throughput. The existing asset register was not GRAP-compliant and lacked the condition data needed to support investment planning and regulatory reporting.

Our Approach

Optimal collaborated with a specialist engineering consultancy to deliver the programme across three workstreams: a physical condition assessment of assets across the supply network; a comprehensive review and update of the asset register to bring it into GRAP compliance; and development of a Strategic Asset Management Plan spanning a 10-year horizon. An Enterprise Digital Twin model was developed and used to run scenario analysis — demonstrating the cost and availability impact of different maintenance, replacement and redundancy strategies.

What We Delivered

  • Verified and updated asset register with condition grading scale and End of Life (EOL) estimates per asset to meet GRAP compliance
  • Capture of Remaining Useful Life, current condition and replacement dates within the asset register
  • Forecast for major intervention intervals across the supply network
  • 10-year Strategic Asset Management Plan aligned to operational and regulatory requirements
  • Digital Twin model demonstrating total maintenance cost with and without periodic condition assessment
  • Digital Twin scenario outputs for total downtime, production loss and throughput with and without asset replacement and pump station redundancy

Outcome

The utility gained a GRAP-compliant asset register and a structured 10-year SAMP providing the foundation for capital planning and regulatory compliance. The Digital Twin model gave leadership a quantified basis for investment decisions — demonstrating the value of proactive condition assessment and targeted replacement over reactive management.

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