Optimal360™ OEE monitoring deployment and maintenance strategy development for a global packaging and paper group — combining production performance visibility with structured reliability improvement.
The group was experiencing high OEE variability across its packaging and paper sites, with performance differences between comparable lines that could not be explained without better production data. Maintenance strategies had developed organically and were inconsistently applied across the multi-site estate.
Optimal deployed Optimal360™ across the site portfolio to establish consistent OEE measurement and loss categorisation. Production performance data was then used to direct a maintenance strategy review — focusing improvement effort on the failure modes responsible for the greatest production loss across the portfolio.
The group achieved consistent OEE measurement across the portfolio for the first time — enabling credible cross-site benchmarking and directing maintenance improvement effort to where it delivered the greatest production impact.